Calyraen
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Embedded and edge

The edge computer with nothing that turns.

A fanless industrial computer that runs your edge workloads where a rack cannot go. It works from -40 C to +70 C, seals against dust and water, and bolts to a DIN rail, a wall or a vehicle. No fan, no spinning disk, nothing inside to wear out.

The problem

What actually kills a field computer.

Office computers die in the field for reasons that have nothing to do with the software on them. A fan is a moving part. It pulls grit and condensation straight onto the board, and the day it seizes the processor throttles to a crawl and then shuts down. A control cabinet climbs to 60 C by mid-afternoon and drops to a 5 C dew point overnight. That daily swing cracks solder joints and dries out capacitors. A spinning disk skips every time a harvester hits a rut or a train crosses the points. When any of that happens in a substation, up a pole or under the floor of a vehicle, the fix is not a reboot. It is a truck, an engineer and a day of downtime. The edge needs a computer with nothing inside that turns, in a case built to shed its own heat.

Closer look

The case is the heatsink.

One finned aluminium body carries the processor's heat out through a copper heat pipe. The whole case runs warm on purpose, so there is no fan to pull in dust and no vent to seal. It can be closed up tight.

Imagery in production

The fanless aluminium chassis.

What's inside

Nothing spins, nothing wears.

Take out the moving parts and most of what breaks in the field goes with them.

Conduction cooling

Fanless, and sealed.

The processor never sits next to a fan. A copper heat pipe carries its heat into a finned aluminium chassis that works as one big heatsink. The whole case runs warm, the die stays inside its limit at +70 C ambient, and no moving air is needed. Nothing spins, nothing wears, and nothing pulls dust into the electronics.

Imagery in production

Solid-state only

Storage is M.2 NVMe with 3D TLC flash rated -40 C to +85 C. There is no rotating media to skip when the ground shakes.

Wide-range DC

One 9 to 36 VDC input covers 12 V and 24 V vehicle rails and 24 V industrial power, with reverse-polarity and surge protection built in.

Conformal coating

The board is coated against humidity, salt fog and light condensation, so a sealed cabinet near the coast will not corrode the tracks.

Hardware watchdog

An independent timer resets the appliance if CalyOS Embedded stops answering, so an unattended site brings itself back on its own.

Inside the case

Three layers, one sealed box.

Imagery in production

Thermal core

A fanless conduction path with no moving parts, rated -40 C to +70 C.

The processor is a 15 W Intel Core i5-1345UE or a 12 W Atom x7433RE. Both sit on Intel's long-life embedded roadmap, so the parts are guaranteed for years, not months. Heat leaves the die through a copper heat pipe pressed into the lid, which spreads it across the finned aluminium wall of the case. There is no fan and no vent, so the enclosure can be fully sealed. Mean time between failures works out at 200,000 hours at 25 C, calculated to Telcordia SR-332. That number is the direct result of deleting the two parts that usually fail first, the fan and the disk.

Imagery in production

I/O and isolation

Industrial interfaces, galvanically isolated behind 1.5 kV to 2 kV barriers.

Every field-facing line is galvanically isolated, so a ground loop or a nearby motor surge cannot walk back into the processor. Serial ports sit behind a 1.5 kV barrier, digital I/O and CAN behind 2 kV. The port set is what industrial gear actually speaks: two 2.5-gigabit Ethernet, four software-selectable RS-232/422/485 for PLCs and meters, isolated digital in and out for dry contacts and relays, and a CAN 2.0B channel for vehicle and machine buses. An internal M.2 B-key slot takes a 5G or Cat-M modem with dual SIM and a GNSS receiver, so the box carries its own uplink and knows where it is.

Imagery in production

Compute and storage

Up to 64 GB of ECC memory and an optional 26 TOPS accelerator.

This runs real edge workloads, not just a protocol gateway. Up to 64 GB of DDR5 with in-band ECC holds a local historian, a rules engine or a vision model in memory. Storage is dual M.2: a boot drive and a separate data drive, so the operating-system image and captured data never fight for the same flash. Both are wide-temperature industrial SSDs. An M.2 M-key slot accepts a Hailo-8 accelerator that adds 26 TOPS of inference for on-site defect detection, people counting or anomaly scoring. The video and the decision stay on the machine instead of on a distant server.

Design targets

The numbers we build to.

-40 to +70 C Operating temperature, no fan
200,000 h MTBF at 25 C, SR-332
< 20 s Cold power to running app
9 to 36 VDC One wide-range DC input
Configured for the site

One appliance, fitted to the job.

The base appliance and the parts that adapt it to a site. Each one is integrated and tested as a single unit before it ships.

Imagery in production
Appliance

Edge appliance, Atom

Atom x7433RE, 12 W, IP40

The compact node for a gateway, a protocol bridge or a small historian in a cabinet. Fanless, 9 to 36 VDC, four serial ports and two 2.5GbE.

Imagery in production
Appliance

Edge appliance, Core i5

Core i5-1345UE, 15 W, IP40

The workload node for vision, analytics or a local database at the edge. Up to 64 GB of ECC and an accelerator slot, still fully fanless.

Imagery in production
Appliance

Sealed variant

IP65, M12 connectors

The same electronics in a fully sealed case with M12 circular connectors. Made for washdown areas, outdoor poles and wet vehicle bays.

Imagery in production
Expansion

AI accelerator module

Hailo-8, 26 TOPS, M.2

Adds on-device inference for defect detection or people counting, so the decision and the video stay local instead of streaming to a server.

Imagery in production
Expansion

5G and GNSS module

M.2, dual SIM, GNSS

An internal 5G or Cat-M modem with two SIMs for carrier failover, plus a GNSS receiver for position and time on moving assets.

Imagery in production
Mounting

DIN and vehicle kit

DIN rail, VESA, vehicle plate

Clips to a 35 mm DIN rail, bolts to a VESA pattern, or fixes to a vibration-damped vehicle plate wired for ignition control.

Straight answers

What engineers ask first.

No fan at +70 C. How?

A copper heat pipe carries the processor's heat into the finned aluminium case, which works as one large heatsink. The case runs warm, the die stays inside its limit, and no moving air is needed.

What powers it in a vehicle?

One 9 to 36 VDC input. It covers 12 V and 24 V vehicle rails and 24 V industrial power, with reverse-polarity and surge protection built in.

What happens if the software hangs at an unattended site?

A hardware watchdog, running on its own independent timer, resets the appliance if CalyOS Embedded stops answering. The site recovers without anyone driving out.

Can it handle a washdown or an outdoor pole?

Yes, in the sealed variant. It is IP65 with M12 circular connectors, built for washdown areas, outdoor poles and wet vehicle bays.

Can it run vision or AI on the box?

An M.2 slot takes a Hailo-8 accelerator that adds 26 TOPS of inference. Defect detection or people counting runs on site, so the video never has to leave the machine.

“Take out the two parts that fail first in the field, the fan and the spinning disk, and a cabinet that swings from freezing to sixty degrees stops being a problem you drive out to fix.”
The Calyraen edge engineering team
Bring us the site

Tell us where it has to live.

Give us the temperatures, the power and the buses on site, and we will configure and test the appliance as one unit before it ships.

Built to *survive*

Field

Imagery in production
Temperature

-40 C to +70 C, no derating

The appliance is qualified across the full range with the fanless conduction path, not with a fan that has to be discounted. It boots and runs at a -40 C cold start and holds full clocks at +70 C ambient. Verification follows IEC 60068-2-1 for cold and IEC 60068-2-2 for dry heat, with a soak at each extreme rather than a brief touch. A heater option pre-warms the storage below -20 C so the flash meets its own write spec.

Imagery in production
Shock and vibration

50 G shock, 5 Grms random

With no fan bearing and no disk head to unseat, the appliance takes a 50 G, 11 ms half-sine shock per IEC 60068-2-27 and 5 Grms broadband random vibration per IEC 60068-2-64 while running. The heatsink, board and connectors are the load path, and M.2 modules are screwed down at both ends. A rail fire and vibration profile to EN 61373 category 1 class B is available for trackside and on-board use.

Imagery in production
Sealing and coating

IP40 standard, IP65 sealed

The standard chassis is IP40 for cabinet mounting. The sealed variant carries an IP65 rating with M12 circular connectors and a gasketed lid, so a jet of wash-down water or blown dust stays out. Both build levels use a conformal coating over the board against humidity and salt fog per IEC 60068-2-52, which matters wherever condensation forms inside a sealed enclosure through the daily temperature cycle.

Environmental *envelope*
50 G / 11 ms Shock, IEC 60068-2-27
5 Grms Random vibration, operating
IP65 Sealed variant, M12
95% RH Non-condensing humidity
Wired for *industry*

Ports

The real field interfaces, every field line isolated.

Serial and fieldbus

RS-232/422/485 and CAN

Four software-selectable serial ports with a 1.5 kV isolation barrier talk to PLCs, meters and Modbus RTU devices. A CAN 2.0B channel reaches vehicle and machine buses.

Network and radio

2.5GbE, 5G and GNSS

Two 2.5-gigabit Ethernet ports, with an internal M.2 slot for a dual-SIM 5G or Cat-M modem and GNSS. The appliance carries its own uplink, failover and position.

Power and ignition

9 to 36 VDC with ignition control

One wide-range DC input covers 12 V and 24 V rails, with reverse-polarity, load-dump and surge protection, plus timed ignition control so a vehicle unit powers down cleanly after the key.

Engineering *questions*

Fit

Can it run off a vehicle battery without a separate PSU?

Yes. The 9 to 36 VDC input connects straight to a 12 V or 24 V vehicle rail. Load-dump and transient protection to ISO 7637-2 handle the spikes a battery bus throws, and ignition control keeps it alive for a set delay after the key so it can flush data before shutdown.

How do you stop a ground loop damaging it?

Every field-facing line is galvanically isolated at the connector, 1.5 kV on serial and 2 kV on digital I/O and CAN. A difference in earth potential between the appliance and a remote PLC is blocked at the barrier instead of flowing through the CPU.

Does the sealed IP65 version throttle because it cannot vent?

No. The design is conduction-cooled by intent, so sealing the case changes nothing about the thermal path. The finned aluminium wall is the heatsink whether or not there is an opening, and the -40 C to +70 C rating is stated for the sealed build.

Specify it with *us*

Site

Send us the cabinet temperature, the bus you speak and the power you have. We will confirm the build level and connector set before you order.

Certification & compliance

Proof

A rugged appliance is only useful if it is legal to install where it has to go. Each unit ships with the marks and the test evidence for its market, not a promise to certify later.

Assessed *against*

Marks

The standards that decide where it can be fitted.

Safety and EMC

CE, UKCA, 62368-1, EN 55032

Product safety to IEC/EN 62368-1 and emissions and immunity to EN 55032 and EN 55035 Class A, with FCC Part 15 Subpart B. Carries CE and UKCA marks for the base build.

Transport

EN 50155, EN 45545-2, E-Mark

Rail options meet EN 50155 for on-board electronics and EN 45545-2 fire and smoke. The vehicle build is E-marked to UN ECE R10 for automotive EMC.

Cyber

IEC 62443, EN 18031 RED

Firmware follows IEC 62443-4-1 secure development and 4-2 component controls, and meets the EN 18031 cybersecurity requirements now mandatory under the Radio Equipment Directive.

How we *test*

Chamber

Imagery in production
Environmental qualification

Every profile, on real units

Cold, dry heat, damp heat, thermal cycling, shock and vibration each run on production hardware to the matching IEC 60068-2 clause, not on a golden sample. Thermal cycling covers the daily swing that kills field electronics, ramping between the two extremes for hundreds of cycles while the unit runs a load and reports its own die temperature.

Imagery in production
EMC and safety lab

Radiated, conducted, transient

Emissions and immunity are proven in an accredited EMC lab: radiated and conducted emissions, ESD to IEC 61000-4-2, fast transient bursts, surge, and the automotive transients of ISO 7637-2 for the vehicle build. Safety construction is assessed to IEC 62368-1. Each appliance ships with a declaration of conformity naming the exact standards and revisions it was tested against.

Ask for the *evidence*

File

We will send the declaration of conformity and the relevant test reports for your market before you commit. Tell us the country and the sector.

Lifecycle

Years

Field infrastructure is specified once and lived with for a decade. The appliance is built around parts that stay available and a support model that keeps an unattended fleet running.

From order to *retirement*

Path

  1. Specify and image

    We agree the build level, the connectors and the CalyOS Embedded image, then lock a golden configuration with a revision number your records can cite.

  2. Burn-in and ship

    Each unit runs a thermal and power burn-in before dispatch. Units arrive imaged, labelled and ready to bolt in, so an installer is not building a PC on a ladder.

  3. Deploy and enrol

    The appliance enrols into CalyOS Embedded management on first power. Config, updates and health flow over the network with no local screen or keyboard needed.

  4. Run and update

    Signed A/B firmware updates apply in the background and roll back on their own if a boot fails, so a remote fleet updates without a truck roll and never bricks.

  5. Refresh on notice

    Long-life silicon and a change-notification agreement mean end-of-life is planned years ahead, with a form-fit-function successor identified before a part goes.

Kept *running*

Support

Fleet management

Remote

CalyOS Embedded reports die temperature, input voltage, storage wear and uptime for every unit to one console. A drive nearing its write limit or a cabinet trending hot is flagged before it fails, so a maintenance visit is planned instead of urgent. Updates are signed, staged and reversible across the whole fleet at once.

Imagery in production

Long-life supply

Silicon on the Intel embedded roadmap with multi-year availability and formal change notification, so a design does not need a redesign mid-life.

Advance replacement

A spare ships before the failed unit comes back, so an unattended site is down for a swap, not for a repair turnaround.

Signed updates

A/B firmware with rollback means a bad update on a remote box recovers itself instead of needing an engineer on site.

Held configuration

Your golden image and revision are held on file, so a replacement unit ships identical to the one it stands in for.

“Two hundred units across water sites, most an hour from anyone. We update them from a desk and we have never sent someone out for a failed patch.”
OT infrastructure manager, a utilities operator

What the resource pack *includes*

4 Briefs and use cases
3 Compliance documents
2 Datasheets and I/O maps
10 yr Planned availability
Briefs and *cases*

Library

Read how the appliance is deployed, then request the documents behind each one.

Brief
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Fanless design brief

Why nothing turns

Conduction cooling explained MTBF and the two parts that fail first 8 pages
Brief
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Fanless design brief

Why nothing turns

Conduction cooling explained MTBF and the two parts that fail first 8 pages

A short technical brief on why the appliance has no fan and no spinning disk, and what that buys in the field. It walks the copper-to-chassis heat path, shows the +70 C thermal margin, and explains the 200,000-hour MTBF as the direct result of removing the fan and the disk, the two components that dominate field failures. Written for an engineer specifying kit for an unattended site.

Use case
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Trackside monitoring

A rail signalling cabinet

40 C daily swing, EN 50155 Eighteen months, zero site visits Dual 2.5GbE to signalling network
Use case
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Trackside monitoring

A rail signalling cabinet

40 C daily swing, EN 50155 Eighteen months, zero site visits Dual 2.5GbE to signalling network

Two appliances replaced a fanned industrial PC in a trackside signalling cabinet that swings roughly forty degrees between a cold night and a hot afternoon. The fanned unit failed within a summer as dust and the thermal cycle took it. The rugged appliances, on the EN 50155 rail build, ran eighteen months with no site visit while feeding the signalling network over dual 2.5GbE. The case covers the cabinet conditions, the build level chosen and the maintenance record.

Use case
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Vision at the machine

On-device defect detection

Hailo-8 accelerator, 26 TOPS Decision stays on the line No video leaves the factory
Use case
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Vision at the machine

On-device defect detection

Hailo-8 accelerator, 26 TOPS Decision stays on the line No video leaves the factory

A packaging line runs defect detection on the appliance itself using the Hailo-8 accelerator, scoring each item at the machine instead of streaming video to a server. Keeping inference local held the decision latency low and meant no camera footage left the factory network, which settled the data-handling concern that had stalled a cloud approach. The case details the model, the throughput and the I/O wired to the line's reject gate.

White paper
Imagery in production

Securing the edge

62443 and RED cyber

IEC 62443-4-2 controls EN 18031 under the RED Signed A/B update chain
White paper
Imagery in production

Securing the edge

62443 and RED cyber

IEC 62443-4-2 controls EN 18031 under the RED Signed A/B update chain

A white paper on how the appliance meets industrial and radio-equipment cybersecurity rules that are now enforced, not optional. It maps the firmware to IEC 62443-4-2 component controls and to the EN 18031 requirements mandatory under the Radio Equipment Directive, then details the signed A/B update chain and the hardware root of trust. Aimed at an OT security owner approving an edge fleet.

Request the *files*

Documents

Datasheets, the connector and I/O map, and the compliance file, sent on request.

Start the *build*

Talk

Bring us the site, the bus and the temperature range. We will come back with a build level, a connector set and the compliance file for your market.

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